OUR SUB-SYSTEM DETAILS

Here you can find more details about the sub-system standard.

PT100 (Temperature)
Resistance temperature sensor, available in a standard and 4.20 mA output version, offering high accuracy across a wide temperature range and delivering stable, reliable measurements.

Cooling System
The cooling system helps maintain the coating hood at a controlled temperature. The recommended operating range for optimal performance is 75 °C to 145 °C.

Finish protection system
Consists of a finish air blower, midsection and slot plates – this system directs airflow over the product’s finish, preveting coating chemicals from settling on the glass container’s top surface.

Bottle detector
Monitors bottles passing through the coating hoods. An orange LED indicates when no bottles are detected, automatically shutting off the pump to prevent unnecessary operation.

Exhaust System
Extracts fumes to prevent coating vapors from escaping the hood into the surrounding environment, ensuring a safer and cleaner workspace.

Heating System

Maintains the coating hood at the required operating temperature, enabling faster and more efficient restarts of the coating process.

High-Performance Heating Options

  • 750W external heater: Entry-level production
  • 2.1kW external heater: Optimized for the IM-S model, offering enhanced heating power while maintaining energy efficiency for compact production setups.
  • 2.5kW external heater: Designed for IM-R and IM-L models, this high-capacity system ensures rapid heat-up times, improved thermal efficiency, and consistent performance in demanding, high-speed production lines.

Internal Heating for Small Containers

A 1000W internal heater is available for small-format containers such as pharmaceutical of perfumery glass. This solution provides precise temperature control, minimizes heat loss, and ensures product stability - ideal for sensitive or high-purity applications.

Gas circulation system
Equipped with four circulation blowers, this system provides the required gas velocity to ensure uniform distribution during production, resulting in the correct and consistent coating across the entire product.

Eletrical Panel

Available in three standard configurations and fully customizable, these control panels provide complete control of the coating hoods. All versions can be configured for remote operation.

Information about the eletrical panel normally used, and about the purpose the eletrical panels.
Eletrical Panels Options:

HP1 - Standard Electrical Control Panel
A reliable entry-level control system designed to manage essential coating operations.
Features:

  • Flow alarm: Monitors fluid flow and alerts if irregularities occur.
  • Cooling system control: Regulates the cooling system to maintain optimal temperature conditions.
  • Motor alarm: Detects motor malfunctions, providing early warning for maintenance.
  • Bottle detection with pump stop function: Automatically detects the presence of bottles and stops the pump when bottles are not detected, preventing unnecessary operation.


HP2 - Enhanced Basic Control Panel
An upgraded panel offering greater automation and safety for consistent production control.
Features:

  • Flow alarm: Monitors fluid flow and alerts if irregularities occur.
  • Cooling system control: Regulates the cooling system to maintain optimal temperature conditions.
  • Motor alarm: Detects motor malfunctions, providing early warning for maintenance.
  • Bottle detection with pump stop function: Automatically detects the presence of bottles and stops the pump when bottles are not detected, preventing unnecessary operation.
  • Automatic heating and cooling systems control


HP3.5 - Advanced PLC-Based Control Panel
A high-performance system built around Siemens PLC technology, designed for full process integration and smart production environments.
Features:

  • Flow alarm: Monitors fluid flow and alerts if irregularities occur.
  • Bottle detection with pump stop function: Automatically detects the presence of bottles and stops the pump when bottles are not detected, preventing unnecessary operation.
  • Automatic heating and cooling systems control
  • Touch-screen interface with visual status and alarm display.
  • Procees data recording and monitoring.
  • Industry 4.0 ready connectivity.
  • Integration with CFU (Central Feeding Unit): Enables centralized material management and provides consumption chart for accurate process control and optimization.
  • Software integration for inorganic chemical processes.
  • Custom-made solutions available upon request.

Comparing the eletrical panels

HP1 HP2 HP3.5
Flow Alarm Have Have Have
Motor Alarm Have Have Have
Bottle Detector with Pump Stop Have Have Have
Cooling System Control Have Don't Have Have
Automatic Heating System Don't Have Have Have
Automatic Cooling System Don't Have Have Have
Touch-Screen Interface Don't Have Don't Have Have
Visual Status and Alarm Display Don't Have Don't Have Have
Process Data Recording Don't Have Don't Have Have
Industry 4.0 connectivity Don't Have Don't Have Have
CFU Integration Don't Have Don't Have Have
Consumption Chart Don't Have Don't Have Have
Software integration (inorganic) Don't Have Don't Have Have
Custom Solutions Don't Have Don't Have Have
Siemens PLC Technology Don't Have Don't Have Have