Our Dosing Systems

CFU - Central Feeding Unit

Efficient Chemical Distribution for Multi-Hood Systems

Replaces drum handling with centralized IBC management for enhanced safety and efficiency.
The CFU is engineered to distribute Imacoat HE-100 from a central dosing tank to multiple Imaca Coating Hoods across glass production lines. Designed for use with IBC containers, the system replaces traditional drum handling, offering safer and more efficient operations.

Key Specifications:

    • Total Unit Dimensions: 3360x1680x2223mm (LxWxH)
    • Chemical Capacity in Process: 2102 litres
    • Tank Volumes:
- Normal: 1097 litres (≈ 1858kg)
- Overflow: 1222 litres (≈ 2069kg)
- Buffer: 1080kg & 1700kg containers
  • IBC Compatibility: 1080 kg & 1700 kg containers

Advantages Over Drums:

  • Safe refilling in a controlled environment.
  • Increased efficiency during refills.
  • No waste - returnable IBCs.
  • Lower chemical costs per kg.
  • Standby pump included to prevent downtime.
  • Improved monitoring of chemical levels and refilling process.
  • Modular design for quick part replacement.
  • Compatible with 1080kg and 1700kg IBCs.
  • Automated filling process for maximum efficincy.

DRUM STAND

Stable Base with Integrated Consumption Monitoring

Secure chemical drum support with precise usage tracking for all control panels.
The Drum Stand provides a sturdy and secure platform for chemical drums and pumps, ensuring safety and operational stability. It enables accurate chemical consumption measurement based on the type of control cabinet:

  • HP1 & HP2 - Equipped with a scale for reliable consumption tracking.
  • HP3.5 - Uses a load cell for high-precision measurement.

This configuration ensures consistent monitoring and dependable chemical dosing across all system setups.

Suction Lance

Stable Base with Integrated Consumption Monitoring

Prevents leaks and simplifies drum changes with advanced safety features.
The Imaca Suction Lance is designed to make chemical drum changes safer and more reliable. A built-in shut-off valve creates a vacuum during drum replacement, preventing chemical backflow. Even if the valve is left open, the intregrated check valve stops any leakage automatically. To keep the lance stable inside the drum, an anti-float cap is included. Simply unscrew it to make the lance quickly and cleanly.

Safety Features:

  • Built-in shut-off valve creates vacuum during drum replacement.
  • Integrated check valve prevents leakage.
  • Anti-float cap ensures lance stability in drum.
  • Quick-release design for clean, fast removal.

Level Monitoring:

  • Low-level warning sensor.
  • Empty drum alarm.

These alerts are shown on the Imaca EPZ pump via a connected signal cable, ensuring timely drum replacement and uninterrupted operation.

IDU - Inorganic Dosing Unit

Precision Dosing for Imacoat HE-257 Inorganic Coatings

Advance system for inorganic chemical integration with full safety monitoring.
The IDU (Inorganic Dosing Unit) is specially designed for use with Imacoat HE-257, a high-performance coating solution compatible with inorganic chemicals. It ensures precise dosing, safety, and seamless integration into modern coating systems.

Available Versions:

  • Plug & Play - A universal solution compatible with all coating hoods, including competitor models.
  • HP3.5 Integration - Custom-tailored for our advanced HP3.5 Eletrical Control Panel, offering complete process monitoring and flexible configuration options.

Core Feautres:

  • Optimized for Imacoat HE-257 inorganic coating.
  • Titanium plating required in coating hood for corrosion resistance.
  • PLC with integrated pressure & flow sensors.
  • Leakage, blockage, and valve failure detection.
  • Dual chemical support (HE-257 + HE-100).
  • Compressed air operation (application-specific).

Required Components:

  • Titanium plating set for coating hood.
  • Compatible with all Imaca coating hood models.